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Operational Technology controls physical processes, so cyber risks can disrupt safety, reliability, and availability across connected industrial systems.

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Operational technology (OT) comprises hardware and software that monitor and control physical processes—such as PLCs, RTUs, HMIs, SCADA, and DCS—in manufacturing, utilities, transport, and buildings. Its assets include controllers, sensors, actuators, engineering workstations, and the networks linking them. OT depends on precise timing, reliable communications, and safe states; outages or incorrect commands can stop production or affect physical safety, even when little sensitive data is involved.

Security concerns arise where OT connects to enterprise networks, vendor remote-access paths, or internet-facing services. Legacy protocols and long-lived devices may lack authentication, encryption, logging, or practical patching options. A compromise could alter setpoints, inhibit alarms, or disrupt availability, but impact depends on process design and safeguards. Defenders typically segment control networks, restrict and monitor remote access, maintain asset and dependency inventories, use passive monitoring where active scanning is risky, and test recovery and safe manual operation. Vulnerability management must account for maintenance windows, vendor support, and safety validation rather than treating every patch like IT.

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CS4CA Summit Highlights How IT, OT Teams Can Come Together to Implement Zero TrustThe first step in securing OT networks is gaining full visibility into all assets, then segmenting them based on workflows rather than physical locations. Today, AI can reduce much of that workload. But IT and OT teams will need to meet in the middle - on the process boundary, not the network diagram.